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Home » The Best Plate Carrier for Big Guys: 7 Options For XL-Sized Guys

The Best Plate Carrier for Big Guys: 7 Options For XL-Sized Guys

Being a big guy can make finding the right plate carrier a challenge. I know what I’m talking about: my weight is slightly above 265 lbs, and height is 6’13”. So when I tested the plate carriers, it was really hard to adjust and set it up for my body. So let me guess: you want something comfortable, well-fitted, and something that allows you to move freely. Thankfully, there are several great options out there perfect for larger guys. In this blog post, we’ll be exploring some of the best plate carrier for big guys available on the market today, specifically designed with guys like me (and you) in mind. 

Here’s my list of the best XL/XXL plate carriers:

  1. Banshee plate carrier;
  2. 5.11 TacTec;
  3. Condor Modular Operator;
  4. First Spear Strandhögg;
  5. AR500 Sentry;
  6. Velocity Systems Scarab LT;
  7. Crye Precision JPC2.0.

Before we go, my first point is: I really hate the phrase “fat guy plate carrier”. We are not fat, remember, we are big:) My second point is: how do I know about what is the best plate carrier for big guys? Well, I have some experience, and now there are many soldiers in Ukraine with the different body types who protect the country. For example, this one, from the 3rd Assault Brigade Azov:

plate carrier for big guys
Call sign Hata, 3rd Assault Brigade, Ukraine


Banshee 3.0 Plate Carrier 

banshee 3.0 for big guys

The Banshee Plate Carrier is an excellent choice for those who need a large plate carrier. It features adjustable side straps and shoulder straps that make it easy to customize your fit. It also has a height-adjustable cummerbund that allows you to secure plates firmly in place without sacrificing comfort or mobility. This plate carrier also has plenty of MOLLE webbing for adding extra pouches or other accessories. 

What’s good is that you can buy this plate carrier for big guys in the different sizes. Speaking about our situation, you can buy this plate carrier with L/XL cummerbund (39″ to 46″).

5.11 TacTec Plate Carrier 

The 5.11 TacTec Plate Carrier is another great option for bigger guys. This plate carrier is designed with a snug fit and adjustable shoulder straps to help ensure a proper fit no matter your size or shape. It also features breathable mesh panels along with moisture-wicking technology to keep you cool and dry during long days in the field. Additionally, it offers plenty of MOLLE webbing for attaching additional pouches or other gear. 

Condor Modular Operator Plate Carrier 

The Condor Modular Operator Plate Carrier is perfect for larger guys who want maximum adjustability and comfort on their plate carriers. This plate carrier has adjustable shoulders, sides, and cummerbunds that allow you to dial in your fit exactly how you like it. It also has a removable padded mesh liner along with breathable mesh panels to keep you cool in hot weather conditions. On top of that, it comes with plenty of MOLLE webbing so you can add extra pouches or other gear as needed. 

The First Spear Strandhögg Plate Carrier 

strandhogg plate carrier for big guys

The First Spear Strandhögg Plate Carrier is one of the most popular choices for tactical guys who need a plate carrier that can handle a bigger load. This plate carrier features adjustable shoulder straps and cummerbunds that allow for a custom fit to your body type. It also has an internal mesh lining for added comfort against your skin and plenty of MOLLE webbing for attaching additional gear and accessories (like IFAK pouches, trauma shears, etc.). The Strandhögg Plate Carrier is even compatible with 6/12 side plates as well as soft armor inserts. 

The AR500 Testudo Gen II Plate Carrier 

testudo plate carrier for big guys

Another excellent option for big guys is the AR500 Testudo Gen II Plate Carrier. This plate carrier was designed with larger individuals in mind and comes equipped with adjustable shoulder straps and side-release buckles that make it easy to get on and off quickly. The Sentry also offers plenty of MOLLE webbing along its sides, shoulders, and chest panels so you can attach extra pouches or carry more gear if needed. Plus, it’s made from durable 500D Cordura nylon so you know it will stand up to wear and tear over time without any problems. 

Velocity Systems Scarab LT

The Velocity Systems Scarab LT is a lightweight plate carrier that is designed for bigger bodies. It boasts an adjustable torso length, side-release buckles on both the shoulders and waist straps, and an internal cummerbund system that allows users to quickly add or remove plates without having to adjust any straps or buckles. Additionally, it features laser-cut slots on both sides which allow users to quickly attach additional MOLLE pouches or accessories without having to sew anything on. 

Crye Precision JPC 2.0 Plate Carrier

The Crye Precision JPC 2.0 is also a popular option among bigger guys who need a reliable plate carrier setup. This model features adjustable shoulder straps, chest straps with quick-release buckles, and an integrated belt system that can be used with up to 4 separate pouches or accessories. It also has a padded shoulder strap system which helps reduce fatigue and makes it more comfortable to wear for extended periods of time. Plus, it has built-in 3D mesh lining which helps keep you cool during strenuous activities like running or hiking. 

Didn’t Found What You Need? Quick Hints How To Find Plate Carriers For Big Guys

Ok, let’s say you didn’t found anything useful in this article, and still need to find a tactical vest for big and tall guys. Well, at least I can give you some useful advice which can help you to find your own option:

  1. Look at the carriers with SAPI XL plates. They would probably work for you.
  2. You’ve found the plate carrier you really love, but it’s small? Try to replace the cummerbund instead, and choose the bigger option.
  3. Your plate carrier doesn’t cover the whole body? Well, it shouldn’t. But if you need the bigger square of the protection, look at the additional protection elements.
  4. Still didn’t found anything appropriate? Your last option is to look at the army plate carriers. For instance, many of soldiers using British Osprey Mk IV or other similar plate carriers.


You find a plate carrier for big guys? It’s great. Still didn’t found? Don’t be upset — thanks God and manufacturers, there are dozens of companies that providing the full range of tactical gear. I can’t even name all of them (like no one can), but who knows — maybe you can find something I don’t know about, and can recommend it for this list. So feel free to write me and send your review of your XXL plate carrier (or 4XL plate carrier — it would be even better).